A History Built In Stone And Sand

Steeped in history and carved with the workmanship of generations, BQC Quarries has provided the stone and the sand that has helped sculpt the landscape of our community. Supplying materials for the construction of many local landmarks, from bridges to schools, highways and subdivisions, it is easy to see how this powerhouse local business is still growing after 50 years. Constantly innovating and setting new benchmarks for the region, this forward-thinking enterprise has ensured the Burdekin region is built with best and supplied by the best.
The company began in 1974 when Ray Wall, who had been operating a sand and trucking business in Ayr, saw the opportunity to purchase a quarry on the banks of the Burdekin River at Mona Park near Clare.  
Ray was supplying his clients from this quarry and was aware that the operation needed much improvement to be able to keep up to the districts demands.  
He approached Frank Fahey to help put together some investors to purchase the business. Frank was already involved with a syndicate of local farmers and they, along with a local builder, Marco Populin, were quickly able to form a partnership (trading as “Burdekin Quarrying Company”) to fund the purchase from the Heuir family.
On the “Rocks Quarry” site there were two houses in poor repair and a shed full of discarded parts and a static compressor. Three-inch steel air lines were laid from the shed to the blast face to power a wagon drill that was all moved about by hand.
The Powder Monkey and staff (one was Ray’s brother Keith) came with the quarry. Crushing gear consisted of a small white metal jaw and screen plant. The crusher was fed with a small tip truck and the crusher operator had to pull each rock by hand into the jaw with a steel hook. There were a couple of loaders on site but in poor repair.
A larger crushing plant was immediately ordered. Marco Populin constructed the footings and the concrete abutment that was required to allow dump trucks to feed the rock directly into the new plant and all operations were to be controlled from an electrical enclosure connected to mains power.
Large front-end Loaders were hard to get and whilst waiting for a CAT 950 and 966 to arrive in Australia, they had to make do with the only large machine we could lay our hands on. It was a four cubic metre Moore LD8 Scoopmobile.
A compressor and Air Track was purchased to enable blasting to keep pace with the new 160 ton per hour plant.
Further purchases included a 13-ton Articulated Volvo Dump Truck, D7 Dozer, and a Cat 12E Grader. An industrial shed, office and ablution block also needed to be built.
Hydraulic excavators were later introduced into the quarry pit which was a first in the industry. The normal practice for loading operations in a hard rock quarry, was with front end loaders or face shovels.
The first excavator was a 30 ton Kato backhoe type machine which was able to sort and load rock at the blast face.
Part of the quarry purchase from Heuir also included a sales permit at Stokes Range Quarry on Rifle Range upriver Home Hill. This quarry had a double toggle jaw crusher with home-made track feeder and a Hazemag impact crusher, none of which was operating at the time.
This quarry has excellent quality rock suitable for high quality Screenings and was used for the concrete in the Burdekin River Bridge. There was limited demand from this quarry at the time, and it was to be 1984 before any further development was continued at this quarry.
At the start sales were sporadic in the district and it was the demand for rock to repair riverbanks after flooding in 1974 and the construction of the Burdekin Weir at Clare which kick started the struggling business. The Burdekin River Irrigation Scheme continued the demand for construction material from the Rocks Quarry but provided little work for Stokes Range.

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